Joule heating comsol tutorial pdf

In this video, two dimensional heat transfer problem is solved using comsol multiphysics software. In testing we used a pulsed laser along a range of peak powers. In these tutorials, linus andersson from the global technical support team here at comsol will show you how to couple the direct current electrical current in a fuse on a circuit board to the heat transfer in it and the surrounding system. This is a multiphysics model because it involves fluid dynamics coupled with heat transfer. In this model version, only the currents and temperatures are computed, while the deformation is ignored. Thermal actuator parameterized comsol multiphysics. After a general introduction to the user interface, several tutorials. Multiphysics modeling of joule heating in an aluminum fuse on a circuit board. However, as explained below, you can easily modify it to simulate a twoway coupling between the electric current and the heating of the actuator. The layer results in joule heating when a voltage is applied to the circuit, which results in a structural. Transferelectromagnetic heating folder, then rightclick joule heating and choose add selected. Basic tutorial for the electric field around a small cylinder.

Uh innovation centre college lane hatfield hertfordshire al10 9ab phone. Joule heating in a fuse on a circuit board tutorial, chapter 3. Browse all of the acdc module updates in more detail below. This model simulates a system consisting of a small part of a circuit board containing a power transistor and the copper pathways connected to the transistor. Short circuit, overload or device failure is often the reason for excessive current. Now the mathematical representation and explanation of joules law is given in the following manner. A couple of applications that do rely on joule heating include hot plates directly and microvalves for fluid control indirectly, through thermal expansion. In other applications including bus bars and highpower printed circuit boards joule heating is an inevitable side effect that must be predicted and managed if the product is to perform reliably.

Pdf joule heating and its effects on electroosmotic flow in. They recommend to use 2 voltages with some voltage drop or a voltage and a current when using joule heating. Induction heating process design using comsol multiphysics. Numerical modeling of cold crucible induction melting. Joule heating in a fuse on a circuit board tutorial, chapter 2. Small heating circuits find use in many applications. This problem is a system of two coupled partial di. Best practices in em simulation in comsol multiphysics. In chapter 2, joule heating and thermoelectric heating in 1st harmonic and 2nd. Particular functionality may be common to several products.

Certain characteristics of comsol become apparent with use. The joule heating problem we use the same notations as in comsol multiphysics. Tutorial model of a heating circuit comsol multiphysics. In chapter 2, joule heating and thermoelectric heating in 1st harmonic and 2nd harmonic signals are analyzed by comparing the terms in governing equations and simulation results. The heating and melting of such conductors are usually undesirable side effects, but in electrical heaters the heating is welcome.

For example, in manufacturing processes, they heat up reactive fluids. Joule heating effect or to the use of different properties in both works. To demonstrate the use of the workflow in the tutorial, we simulate joule heating and thermal expansion of a twohotarm thermal actuator made of polysilicon. However, as explained below, you can easily modify it to simulate a twoway. The combination of comsol products required to model your application depends on several factors and may include boundary conditions, material properties, physics interfaces, and part libraries. Multiphysics modeling of resistive heating in an aluminum fuse. Joule heating innanowires university of southampton. Now start comsol multiphysics using the matlab7 comsol icon followed by comsol. For users of the heat transfer module, comsol multiphysics version 5.

Study of thermoelectrical and mechanical coupling during densification of a polycrystalline material using comsol f. In chapter 1 you will see how to build the model and add materials in comsol multiphysics. The temperature change pertaining to the joule thomson effect can occur when a flowing gas passes through a pressure regulator, which acts as a throttling device, valve, or porous plug. The heat which is produced due to the flow of current within an electric wire, is expressed in unit of joules. Jul 12, 2012 honestly, it looks like how you are using joule heating is the proper way to use it. Set up the model environment in comsol multiphysics. Here, a temperature change is not necessarily desirable. Jun 25, 2019 comsol mems tutorial pdf posted on june 25, 2019 by admin the application gallery features comsol multiphysics tutorial and demo app files pertinent to the electrical, structural, acoustics, fluid, heat, and chemical. Electromagnetic waves frequency domain time explicit transient beam envelopes laser heating.

The cooling capacity of the heat sink can be determined by monitoring the temperature of the base surface of the heat sink. Chapter 1 introduces various techniques to obtain nanoscale temperature distribution. Electric heating, also referred to as joule heating, is in many cases an undesired byproduct of current conduction. Its essential component is a metal wire or strip that melts when too much current ows, which interrupts the circuit in which it is connected. Overview of simulating joule heating with comsol software. Read, 2009 has done a research work on joule heating which was applied onto copper interconnects and the vonmisses strain level was investigated read et. Find electric potential v and temperature t such that, 8. When the liner material gets thinner the higher temperature is reached atthe interconnect. The terminology in the book should be familiar to you.

Ansys 14 simulate electric current in wire of copper youtube. In this, i am explaining joule heating effect simulation by using comsol multiphysics software. Sep 11, 2016 in this video, two dimensional heat transfer problem is solved using comsol multiphysics software. The pressure and the velocity field are the solution of the navierstokes equations.

After completing this tutorial, you can learn more about each step in the modeling workflow through the comsol learning center. The material properties of polysilicon are temperaturedependent, so the electrical conductivity of the material changes as the temperature increases. Tutorial for running comsol files from comsol website. The rate at which the resistor dissipates the energy the heat pis p vi.

The results of this work will be extended to model more complex systems, like cooling electronics devices, by using a thermoelectric module or solarthermoelectric power generation. It also provides a quick introduction to creating applications using the application builder. The main interesting area of the induction heating design is the efficiency of the usage of energy and choice of the plate. Once the material has started to melt, the electromagnetic forces push the material away from the wall, modifying the geometry of the initial billet. Electrical heating in a busbar in order to get acquainted with comsol multiphysics, it is best to work through a basic example step by step. The purpose of the simulation is to estimate the operating temperature. Joule and induction heating can have both positive and negative effects, but in all situations, this effect should be understood and designed for. The what, why and how of simulating joule heating mdx. This simple tutorial model simulates the resistive heatingalso known as joule heating of a twohotarm thermal actuator.

Joule heating in a surface mounted package classic knownheatsource thermal analysis power, current or voltage input can be based on lookup table sources can be timevarying and moving dc simulation computed heat source thermal simulation ac simulation computed heat source thermal simulation. Find out how to add physics and solve the model in comsol multiphysics. It is also the effect that is responsible for a tire valve getting cold when you let out the air from a bicycle tire. Joule heating lorentz force liquidsolid transition evaporation buoyancy marangoni effects gravity surface tension arc pressure filler metal weld pool mechanisms filler wire 1 wu et al. The model couples the physics phenomena involved in one way only. The device in this tutorial example consists of an electrically resistive layer deposited on a glass plate.

It provides an overview of the comsol environment with examples that show you how to use the comsol desktop user interface and the model builder. In some cases, joule heating is pertinent to an electrical devices design, while in others, it is an unwanted effect. Read this book if you are new to comsol multiphysics. In the comsol multiphysics software any number of physics can be combined in one and the same simulation. Designing and modeling electrical systems and devices. The mems module can be used for joule heating with gutorial stress simulations that include details of the distribution of resistive losses. Electrical heating in a busbar comsol multiphysics. However, you just need to keep in mind that 2 currents isnt always going to solve properly because it can cause instabilities in the solver. Once the charge temperature increases, its electrical properties change, varying the values of the induced currents and the temperature gradient in the charge. Multiphysics modeling of mems devices november 20 executive summary power is increased with dedicated tools. You can also doubleclick or click the add selected button to add physics.

Joule heating, also known as resistive, resistance, or ohmic heating, is the process by which the passage of an electric current through a conductor produces heat joules first law, also known as the joulelenz law, states that the power of heating generated by an electrical conductor is proportional to the product of its resistance and the square of the current. Included is a walkthrough on how to select the spatial dimension, physics, and. The melting of the conductor is useful in fuses and is the basis of the industrially important process of electrical welding. Jan 16, 2015 watch this tutorial video to discover how using the model wizard simplifies setting up a comsol multiphysics model. Introduction 5 introduction the acdc module is used by engineers and scientists to understand, predict, and design electric and magnetic fields in statics and lowfrequency applications. Comsol multiphysics is an engineering simulation software that enables you to create accurate models fast. Comsol requires that every type of simulation included in the package has the ability to be combined with any other. Using material parameters for permalloy c 430 jkgk. After an amount of time thas elapsed, the energy edissipated in the resistor is e pt vit. In this 3rd chapter of a 3part demo you will see how to use temperaturedependent material properties when modeling the joule heating in a fuse on a circuit board. Joule heating effect multiphysics in integrated circuit. Joule heating refining 47 multiphysics coupling 69 settings 39 joule heating multiphysics interface 53 l physicscontrolled, default 69 equations 64 laminar flow interface 97 linux version 15 livelink addons 158 log window 9, 42 lu factorization 41.

Known as the joule thomson effect or sometimes the thomson joule effect, this phenomenon has proven to be important in the advancement of refrigeration systems as well as liquefiers, air conditioners, and heat pumps. Numerical simulation of a joule heating problem the fuse is a type of sacri cial overcurrent protection device. Joule heating in a fuse on a circuit board tutorial, chapter 1. Choose 2d, comsol multiphysics, electrothermal interaction, and joule heating, then ok.

There are several literatures reported on joule heating recently. To view the mass transfer equations being used by comsol, expand transport of diluted species tds and click on transport properties 1 step 21. Electrical heating in a busbar assembly application id. Finally, each example in the heat transfer module model library as well as in the heat transfer module users guide comes with the software as a loadable comsol. Note that you can change which equation you work with conductive media or heat transfer in the model tree to the left or under. Also referred to as ohmic or resistive heating, joule heating commonly affects material properties, such as electrical conductivity. Joule heating of a microactuator thermalactuatorjh. Joule heating and its effects on electroosmotic flow in microfluidic channels view the table of contents for this issue, or go to the journal homepage for more 2006 j.

Joulethomson effect definition comsol multiphysics. Time varying heat equations and maxwells equations are solved in frequency domain and applied to commercial finite element software, comsol. To balance out any joule thomson related temperature changes, a heating or cooling element can be used. Thermoelectric simulation using comsol multiphysics and. Induction heating is clean environmental heating process due to a noncontact heating process. A few examples of where this occurs includes conductors in fuses, electronics, power lines, and electric heaters. This webcast explores the physical phenomena of joule heating and present standard calculations that can be used to predict the amount of heat. The governing equations are solved numerically by using comsol multiphysics. Joule heating involves the direct application of current through the conductor, while induction heating involves an electromagneticallyinduced eddy current in the device that is producing heat. How to set up and run a simulation with comsol multiphysics. Joule heating in a surface mounted package classic known heat source thermal analysis power, current or voltage input can be based on lookup table sources can be timevarying and moving dc simulation computed heat source thermal simulation ac simulation computed heat source thermal simulation. Heating in a busbar introduction to comsol multiphysics provides stepbystep guide extension of the electrical heating problem. There is lots of the induction heating type that be used in the home appliance but it is still new technology in indonesia. Another way to open the add physics window is to rightclick the model node and select add physics.

553 1411 1541 1631 1558 1586 55 1247 21 1545 306 790 681 1633 143 1112 829 30 741 830 237 429 707 1631 75 459 731 440 775 323 796 1116 755 713